416 Barrett
BUILDING A 2 MILE COMPETITION RIFLE
The 416 Barrett is finally here. This is my journey building a 416Barrett for competition based in Europe, putting together the best components I could find. It is a developing story.
BAT EXS action was chosen for this 416Barrett build bedded in a McMillan Tac 50A1 stock from Dan Warner, Bartlein 38″ barrel 1.8, Dolphin muzzle brake, Rear monopod from Rene Braun in Germany, LRA bipod, extended 15″ picatinny rail 35MOA.
IF YOU MANUFACTURE ANY PARTS FOR THE 416 BARRETT RIFLE, GET IN TOUCH WITH US.
Intro to the 416 Barrett rifle project for ELR.
This .416 Barrett rifle project goes back to the day I started getting into long range in 2008 while at the 50BMG club in Yverdon les Bains, Switzerland. One of the Italian members there got me to try the Mc Millan Tac 50 A1. I probably put 200 rounds through that rifle. It was a little light but I loved shooting it, it shot remarkably well, I remember we had a popper target and with little training i was putting most shots into that head sized target at 500m. Pete, an English man, at the time president of FCSA Swiss told me get one chambered in 416Barrett. You will love it. I said one day I’ll build one. This was Marco’s stock rifle with the older shorter forend stock for a 29″ barrel.
2023 – France: Ko2M – Meet the .416 Barrett rifles again
Above a 37XC built on a Desert tech 338 Lapua magnum platform engaging a steel plate at just over 1000yards.
Back to our 416Barrett Experience.
- 416 Barrett Barrel: 36-40 inch barrel. I ordered two Bartlein barrels so I won’t have to export the action again when once one wears out.
- 1.8 or 1.9 twist for 500- 550 gr solid bullets. Thanks to Paul Philips and Chris Schmidt for the recommendation
- Bespoke brass made for the 416Barrett from 50BMG cases.
- Ruag 416Brass seems to give extraction issues fast especially if you push it.
- As much VV 20N29 as you can possible buy. You will do 79 rounds from 2 lbs tubb. I think you need 13 kgs of propellant for a barrel life.
- Remember by the time you finish doing a 4 round zeroing, you would have gone through the same powder volume as 18 rounds of 308Win. I see you smiling or cringing.
- 416 Barrett Stock
- A stock wide enough, long enough and stiff enough to be able to take an 8kg barrel and 2-4kg action which is 2″ in diameter.
- Manners and McMillan come to mind as well as Cadex and a few other stock options which we will discuss like the Fusion Chassis.
416 Barrett Custom Action
My journey started with a McBros 50BMG single shot purchase which I wanted to change to a 416. I got this off a 50cal club member.
Someone told me to go for another action for a competition 416 Barrett build as it would have better primary extraction for stiff loads.
Ok that was too late as I had already bought it. I love this rifle so I would keep it as things unfolded to maybe turn it to a 460 Steyr eventually.
Meanwhile my rifle smith said he had a BAT EXS in stock so I rolled the dice and pounced on it.
- BAT EXS pictured below.
The McMillan Tac 50A1 stock procured through Warner Tool Company was machined to fit a large aluminum bedding block. This would ensure that I would have no bedding
issues and if I remove the barreled action from the stock for travel, there is no bedding chipping issues which can happen when you have nicely bedded actions.
They don’t like being taken out of the stock in my experience and I’m not happy taking them in and out either.
I got Solid Solution Designs to procure 2 .416 Match barrels for me through his channels and my smith to order one himself for this build, one would be a normal barrel in stainless
and another in 400MODBB steel, rumored to last longer! We will see this in a few seasons.
I will provide you some more information about the BAT EXS shortly.
Extended picatinny rail for ELR
Meanwhile I also had Dolphin Gun Company machine a 1 inch rail with 35MOA incline and 15″ long. The idea of this is to be able to mount any optic I want with the possibility to also mount a prism design like the
Nightforce Wedge or the Charlie Tarac. The latter enables you to optically add about 100MOA to the scope by shifting the image. This makes you raise the rifle barrel by the same amount above the target so that you have a base of 100MOA image shift with the prism plus whatever you dial on the scope. The slightly beefier rail also raises the scope slightly higher which for me makes a more comfortable shooting position.
Below: a 416 Barrett case with a Windcut 416 Bullet 550gr 550Grain Bullet and the two bolts, one from the McBros action and the other from the BAT EXS action.
These are the 550grain Windcut bullets. The Italian manufacturer has been collecting user feedback to improve this bullet performance from French, Italian and American shooters doing ELR shooting.
Kudos to Windcut bullets for listening and being able to provide a European accessible bullet design for ELR matches.
WINDCUT
CALIBER .416
WEIGHT: 550gr
REQUIRED MINIMUM TWIST 1/10
G1 BALLISTIC COEFFICIENT 1.131
G7 BALLISTIC COEFFICIENT 0.559
OAL LENGTH: 2.519″ or 64mm
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CUTTING EDGE .416 BULLET
Below is another tried and tested MATCH bullet design by Cutting Edge Bullets in their Lazer line up weighing in at 550grain.
CALIBER: .416
WEIGHT: 550GR
REQUIRED TWIST RATE: 1:10″ OR FASTER
G1 BALLISTIC COEFFICIENT: 1.024
G7 BALLISTIC COEFFICIENT: .525
OAL: 2.556″ / 64.92MM
Projection LENGTH: 1.924″
MIN IMPACT VELOCITY REQUIRED FOR EXPANSION: 1400FPS
If you’re not ready to wait, find another punching bag as getting hold of these parts can take a few weeks at best to a few months or a year plus! Thanks to Jay Dvorsky for also contributing his knowledge to help me load for these big bores as well as Randy Powell who helped me out with the 50BMG competition ammo article.
Here’s a list of what you will need:
- .416 Mandrel from ARC ballistics UK,
- 416 Trimmer from ARC ballistics
- .416 decapping tool from ARC which I use prior to size the case and especially ahead of any case measurement to ensure the primer is not skewing those measurements
.416 ELR Bullets
There are a few contenders out there but the main ones are:
- .416 Cutting edge, 500,525 and 550 grain
- 416 Thunder Ammo 415gr Bullets
- .416 Warner tool company
- .416 Windcut bullets testing in Lothar walther barrels.
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PRAZI PRESS: Heavy Präzipress 140mm from Germany weighs about 15Kg. It is the ultimate big press for the job. I will show you more about this further on. Armeria Regina in Italy supplied me with a few other bits and bobs for this 416Barrett oriented press.
I planned on shooting the 550gr Windcut and the 550 Cutting edge bullets. Silvain Lami Monney reported great results with the Windcut bullets at 2500meters with his pgm rifle at Ko2M France 2024.
- Boretech 416 cleaning rod which I sourced from accuracyreloading.it in Italy, its long and thick almost like a fishing rod.
- ULFHEDNAR ELR Range Mat that acts as a dual purpose rifle bag
- Even with a purposely made Ulfhednar ELR bag, a 10Inch action, 38″ barrel and 5inch of brake, the rifle is quite a beast with the stock removed.
- Ulfhednar’s ELR bag is ready to transport this rifle to new shooting grounds.
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Part 2 to be continued.